Proactive maintenance is basically a maintenance strategy that corrects the source of any underlying equipment conditions. The very goal of proactive maintenance is to completely reduce any unplanned downtime, failure of equipment, and also, all the risks which are associated with the equipment that is operating.
Let me give you an overview about it.
You need to understand that things like unplanned downtime will not only seriously impact your production, but will also subject the workers to any kind of safety risks from all kinds of faulty equipment.
That is why, proactive maintenance strategy is essential, depending on how many pieces of equipment you have running.
The full impact of equipment reliability is something that completely depends on the performance of a plant and how much it has been making use of the equipment. Equipment wear and tear is definitely inevitable, because they are machines at the end of the day. That is why, you need to invest time and resources into proactive maintenance and management of the equipment, because they are something of an asset.
There are many different types of proactive maintenance strategies that you can implement.
- The first one is called preventive maintenance. This is the most helpful form of maintenance which will basically make you perform maintenance checks so that you are preventing any kind of problems that may occur. It is basically getting your equipment checked in a preventive measure.
- Secondly, let’s talk about scheduled and routine maintenance. This is a kind of strategy that will require you to check all the equipment in a routine manner. In most cases and companies, they check the equipment bi-yearly or bi-quarterly. This is very important, because most machines will require maintenance in such time spans.
- Thirdly, condition-based maintenance is a strategy that most companies employee. It basically means maintenance is something that happens depending on the condition of the equipment. This is not exactly advisable if You heavily depend on the equipment that you make use of on a daily basis. The frequency of maintenance is certainly less in such a scenario.
There are a lot of benefits to proactive maintenance. You will be incurring a lot of savings as well. Equipment can definitely be expected to be dysfunctional, if you do not maintain them regularly. If you perform proactive maintenance, you will be reducing the risk of safety-related incidents in your plant. Equipment is subject to catastrophic failure, here and there, and that is why, maintenance is essential.